Atos DHI 0631

Atos DHI 0631

The Atos DHI-0631 is a high-performance, direct-operated solenoid directional control valve engineered for precise fluid direction control in industrial hydraulic systems. Featuring an ISO 4401 size 06 (CETOP 3 / D03) sub-plate mounting interface, it functions primarily to direct, start, and stop fluid flow within high-pressure hydraulic circuits.
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Description

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Product Overview

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The Atos DHI-0631 is a high-performance, direct-operated solenoid directional control valve engineered for precise fluid direction control in industrial hydraulic systems. Featuring an ISO 4401 size 06 (CETOP 3 / D03) sub-plate mounting interface, it functions primarily to direct, start, and stop fluid flow within high-pressure hydraulic circuits.

Key Advantages

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  • High-flow capacity up to 60 l/min paired with a maximum working pressure of up to 350 bar on ports P, A, and B.
  • Wet-type threaded solenoids with interchangeable coils suitable for AC or DC power supply.
  • Shell-molding casting valve body with wide internal passages to minimize internal pressure drops.
  • Modular design supporting various spool types, electrical connections, and optional monitoring microswitches or proximity sensors.

Technical Specifications

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Parameter Category Technical Specification
Max Working Pressure (Ports P, A, B) 350 bar
Max Working Pressure (Port T) 120 bar
Nominal Flow Rate Up to 60 l/min
Fluid Temperature Range -20°C to +80°C (Standard NBR / /PE seals) / -40°C to +60°C (/BT seals)
Viscosity Range 15 to 100 mm²/s (allowed range: 2.8 to 500 mm²/s)
Response Time (Typical) 15–30 ms (energizing) / 10–25 ms (de-energizing) depending on coil and circuit characteristics
Switching Frequency Up to 10,000 cycles/hour
Filtration Recommendation ISO 4406 class 20/18/15 or better, achieved with 25 µm in-line filters
Mounting Interface ISO 4401 size 06 (4 x M5x50 fastening bolts, tightening torque 8 Nm)

Configuration Options

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  • Structure & Mounting: Direct-operated, 4-way, 2- or 3-position spool design, designed for ISO 4401 size 06 vertical sub-plate stacking configurations.
  • Control & Actuation Methods: Single or dual wet-pin solenoids with integrated manual override pin. Available with standard spring offset, detent, or centralized configurations.
  • Feedback & Monitoring Options: Optional inductive proximity switches or microswitches (e.g., /FI/NC, /FI/NO) for spool stroke monitoring and safety feedback.
  • Flow & Spool Variants: Wide range of interchangeable spools (such as type 0, 1, 3, 5, or specialized restricted/water-hammer dampening profiles) to match specific circuit safety and actuator control needs.
  • Electrical Configurations: Standard DIN 43650 (ISO 4400) plug-in connectors with IP65 protection; optional AMP Junior Timer, lead-wire connections, or integrated electronic connectors (E-SR low-power signal switching, E-SD spark/disturbance suppression).
  • Voltage Options: Standard DC coils (12VDC, 24VDC) and AC coils (110VAC, 230VAC at 50/60Hz) with insulation Class H.

Key Materials and Components

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  • Valve Body: High-strength shell-molding cast iron with internal passages optimized for minimal flow restriction, treated with external zinc coating and black passivation for robust corrosion resistance.
  • Spool: Precision-ground, hardened alloy steel, finely deburred and matched to the valve body bore to minimize internal leakage and maximize wear resistance.
  • Solenoid Tube & Plunger: Wet-type screwed steel tube with low-friction guided armature, ensuring high pressure endurance and effective cooling via hydraulic fluid.
  • Seals: Standard Nitrile (NBR) rubber for standard mineral oils; optional Fluorocarbon (FKM / /PE) for high temperatures and synthetic fluids; Hydrogenated Nitrile (HNBR / /BT) for low-temperature compatibility.
  • Coil Encapsulation: Weatherproof thermoplastic resin encapsulation protecting windings against moisture and dust.

Packaging and Transport Protection

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  • Industrial Packaging: Individually sealed in heavy-duty anti-corrosion polyethylene bags to prevent oxidation and moisture ingress during transit.
  • Shock Protection: Packed inside custom high-density molded foam or corrugated compartments to protect external electrical pins, manual overrides, and interface surfaces against mechanical impacts.
  • Batch Packing: Outer sturdy double-wall corrugated master cartons reinforced for palletized freight shipping, warehousing, and long-term inventory storage.
  • Storage Environment: Recommended storage temperature range from -30°C to +80°C in a dry, ventilated area away from direct sunlight and corrosive chemical fumes.

Applications

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  • Machine Tools: Directs hydraulic clamping circuits, slide feeds, and tool turret positioning mechanisms in CNC lathes and machining centers.
  • Injection Molding & Die Casting Machines: Controls mold opening/closing sequences, core pulling actuators, and ejection pin actuation with high repeatability.
  • Presses & Metal Forming Equipment: Manages pilot circuit switching for large proportional blocks and auxiliary cylinder positioning.
  • Marine & Mobile Hydraulics: Regulates winch controls, steering gear deployment lines, and deck crane utility movements requiring reliable outdoor resilience.

Related Models

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Model Number Nominal Size Actuation / Configuration Voltage Options Key Application Feature
DHI-0631/2 ISO 06 (NG06) Single Solenoid, 2-position, spring offset 24VDC / 230VAC Standard directional switching
DHI-0631/2/A ISO 06 (NG06) Single Solenoid with internal position monitoring 24VDC Safety-critical directional control
DHI-0631/2P ISO 06 (NG06) Spool with leakage-limitation design 24VDC / 110VAC Low-internal leakage circuits
DHI-0631/FI/NC ISO 06 (NG06) With Normally Closed proximity sensor feedback 24VDC Automated stroke verification
DHU-0631/2 ISO 06 (NG06) High-performance North American cURus certified version 24VDC / 120VAC Heavy-duty industrial machinery

FAQ

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Q1: How do I verify and confirm my exact model code?

A: Check the nameplate stamped on the valve body or solenoid coil. Ensure you verify the mounting size (NG06/CETOP 3), spool configuration type (e.g., 631), voltage rating (e.g., 24VDC), and any suffix options like seals (/PE, /BT) or position sensors (/FI).

Q2: What are the required oil cleanliness and filtration levels?

A: Maintain hydraulic fluid cleanliness according to ISO 4406 class 20/18/15 (or NAS 1638 Class 9), utilizing a 25 µm or finer in-line supply filter to ensure long valve life and prevent spool jamming.

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